Filter systems and flue gas cleaning


There are two ways to filter the exhaust gas.

On the one hand there is the wet and dry washing technology and on the other hand the electrostatic filter technology.

For our systems we mainly use the dry washing technology.

For our dry washing technology we can offer ceramic filters and fabric filters.

We prefer ceramic filters for our furnaces up to 400 kg/h, as these have a very high filter efficiency on the one hand and a very long service life on the other.

Which of these both filter technologies is suitable is mainly a question of the amount of exhaust gas and the media itself.

The filter units are of modular design.

Several modules can thus form a filter system.

By default, these are made up of 1-2-3 and 4 modules and so on.

The design of a plant is based on its operating data.


For our dry-washing systems we additionally recommend to use a dry-scrubbing-solvent injection system.

These dry scrubbing systems are used to remove corrosive and toxic gases (for example SO2 and HCl) from the exhaust gas.

They are very effective with low investment and operating costs.

The temperature range for the dry-scrubbing solvent should be from 170°C up to 300°C.

In this range the dry-scrubbing solvent can transfer the contents.

Flue gas mixed with dry-scrubbing solvent create a layer on outside surface of the filter and accumulate during operation.

The dust layer causes a pressure drop and a differential pressure measurement indicate necessary cleaning steps.


At a certain differential pressure level the filter will be cleaned by pressure air with a reverse jet cleaning system which clean the filter by a jet impulse and the dust layer on the outside surface of the filter will fall down.

At the bottom of the filter the ash feed by a rotary valve to a big bag or ash container.

The insulation at the outside of filter body keeps it from corrosion, during shut down periods.

The dust inside is contaminated with sulpher and other components.

If the temperature falls below the dew point, corrosion could be happen.

Therfor a standstill heater is additionally recommended to protect the housing from corrosion.

This heater is only an option, because if it is necessary depends allways only on local conditions. 

The filter can easily removed when necessary.

It can be replaced by operation staff after training.

Requirements on the
filter technology

Flue gas emission limits as per EN2000/76/EU directive
ANNEX V
AIR EMISSION LIMIT VALUES

Download

Flue gas emission limits as per EN2000_76_EU directive.pdf


Please note that each system requires an individual configuration.
Therefore, examples cannot be used for planning purposes, but only serve as rough information.
We always calculate your system individually according to your specifications and requirements.


An example filter system for a first impression



Flue gas from combustion process

Please see our example of a combustion furnace

Combustion furnaces
1 Combustion furnaces.pdf (1.07MB)
Combustion furnaces
1 Combustion furnaces.pdf (1.07MB)


Flue gas from flue gas cooler

Please see also our example of a flue gas cooler

Flue gas coolers
3 Flue gas cooler.pdf (2.21MB)
Flue gas coolers
3 Flue gas cooler.pdf (2.21MB)


Flue gas filter


Filter systems and flue gas cleaning
6 Filter systems and flue gas cleaning.pdf (5.29MB)
Filter systems and flue gas cleaning
6 Filter systems and flue gas cleaning.pdf (5.29MB)


Reference emissions



Particulate

< 3 mg/Nm³


HCl

< 10 mg/Nm³


SO2

< 50 mg/Nm³


HF

< 1 mg/Nm³


NOx

< 200 mg/Nm³


Heavy Metals

< 0,5 mg/Nm³


Dioxins

< 0,5 ng/Nm³



TYPE SICF 200-S – SICF 1000-S

(Non-binding, depending on the final configuration)

Plant type

SICF 200-S

SICF 300-S

SICF 400-S

SICF 500-S

SICF 600-S

SICF 800-S

SICF 1000-S


Total filter area

65,5

97,4

131,0

163,0

194,9

261,3

325,8

[m²]

Flue gas

1510

2264

3019

3774

4529

6039

7548

[m³/h wet]

Compressed air requirement

3,1

4,7

6,3

7,8

9,4

12,5

15,6

[m³N DL/h]

Number of candles

392

588

784

980

1176

1568

1764

[pcs]

Number of modules

2

3

4

5

6

8

8

[pcs]

Conveying air









Pressure

18000

18000

18000

18000

18000

18000

18000

[Pa]

Side channel blower

2SD 720 – 50/3,00

SD 80 – 50/5,50

2SD 820 – 50/8,50

SD 9 – 50/13,50

1SD 910 – 50/18,5

2SD 920 – 50/16,50

2SD 920 – 50/16,50

[Type]

Pressure max.

20000

20000

28000

28000

29000

35000

35000

[Pa]

Volume flow rate max.

318

318

534

534

660

1050

1050

[Nm³/h]

Fan Motor power

3,00

5,50

8,50

13,50

18,50

16,50

16,50

[kW]


More informations

Technical data in detail

As an example for the:
Als ein Beispiel fuer die:

SLUDGE AND SOLID INCINERATION
SCHLAMM- UND FESTSTOFFVERBRENNUNG

Overview of all SICF plants (200 - 1000 kg/h)

SICF 200 (200 kg/h) 

SICF 300 (300 kg/h) 

SICF 400 (400 kg/h)

SICF 500 (500 kg/h) 

SICF 600 (600 kg/h) 

SICF 800 (800 kg/h) 

SICF 1000 (1000 kg/h)





Subject to change.
Sample data only.
Changes to individual parameters can affect all values!



A useful guide to tendering
International tender specification template.pdf (759.74KB)


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